L’expertise de Technogenia
Technogenia a développé depuis sa création une gamme complète de produits destinés à résoudre les problèmes de maintenance et d’entretien liés à l’usure prématurée des pièces dans différents secteurs industriels. Les revêtements carbures sont utilisés avec succès tout au long de la chaîne de production en briqueterie et tuilerie.
Les principales applications sont : les dents de godets, les dents de brise-mottes, les racleurs de cylindre laminoirs des broyeurs finisseurs, les pales et hélices des malaxeurs et des mouilleurs mélangeurs, les grilles d’extrusion des malaxeurs, les hélices d’extrudeuse, les filières.
Le coût de l’entretien et de la maintenance dans l’industrie céramique peut atteindre plus de 50% du bénéfice net et jusqu’à 10% du prix de revient.
On peut en effet établir un comparatif succinct des différents procédés de protection.
Exemple sur une hélice de tête de mouleuse :
La gamme Technogénia comprend des produits combinant état de surface lisse et résistance à l’abrasion.
Le cas particulier des filières, réalisées par la technologie Technocasting
La dureté, liée au processus de fabrication de ces carbures, soit 3000HV± 500 et leur forme sphérique confèrent aux peignes et aux noyaux d’excellents résultats en terme de tenue aux chocs, de résistance à l’abrasion.
Des peignes et noyaux qui peuvent produire jusqu’à 2 000 000 de briques et plus par sortie.
Comparatif succinct: noyaux et peignes Filière pour briques
Cette technique permet la réalisation de filières aussi bien pour les tuiles que pour les briques, et garantit des durées de vie exceptionnelles.
Les filières peuvent être munies de freins, eux-mêmes protégés par des dépôts de carbure de tungstène (pour en augmenter la longévité et diminuer les arrêts de production, liés à leur maintenance).
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